Testing Machine

Business Type	Manufacturer, Supplier, Retailer
Machine Capacity	100 KN to 400 KN in different models
Clearance forTension test	50-200 mm
Clearance for compression test	0-900 mm
Ram Stroke	200 mm
Clearance between columns	600 mm
Load Range	With Load cell sensing 2 KN to 400 KN
Load Resolution	1 : 10000

Load Accuracy	+/- 0.5% BETWEEN 4% TO 100% RANGE Traceable to NABL Standards
Length measurement	Linear Sensor for Cross Head travel.
Length Resolution	For Cross head travel 0.01 mm
Length Accuracy	For Cross head Travel +/- 0.1 mm
Ram Speed or Strain rate	Programmable from 0.2 to 200 mm/min with resolution of 0.1mm/min and 0.1 to 4 KN/sec
Operating /Test Modes	Rapid approach & slow Loading , User programmed Load Ramp KN/sec or Mpa/sec, displacement control um/sec
Actuator Drive	Servo Hydraulic Controlled Hydraulic Cylinder
PC Configuration	Supplied with machine. Intel Dual Core 2.8 GHz, with 52X CD-R/RW, , 2 GB RAM, 500GB HDD. Mouse, Keyboard, 2 USB ports,
Safety Features	Emergency Stop, Ram Over Travel Protection by full length adjustable Limit Switch, Electronic Over Load protection max. upto 100% of capacity, Both side Fragment guard
Display	Both Numerical & Graphical Display on PC Monitor
Units	Metric, Imperial & SI User Programmable
Power Supply	440 Vac, 50 Hz, 15 HP
Size	2000(H) x 900 (W) X 800(D) mm nominal, with Base Frame
Weight	Net Weight – 1050 Kg,
Grips	As per requirement

Parameter

Computerized 1500 KN capacity Compression Testing machine KICTM-200-C with Tensile Testing facility with capacity 40 T To carry out compression & tension Test including 0.2% proof stress & UTS

Control Mechanism

Computerized Controller based with dedicated software for control of operation, data acquisition and analysis, Provides control in both Auto & Manual mode

Software for Analysis & Control

Kalpak CTM TEST-C is a Windows based software dedicated for control of Computerized CTM. It is useful for On line Data Acquisition to PC as well as Data Analysis. It is User friendly with features such as:

1.Digital Display for load and displacement as well as Stress – strain curve
2.Online as well as Offline graphical Display of Load - Time Curve, Load –Displacement curve, stress – strain curve
3.Test Speed Control and automatic Return
4.Database of test results
5.Printing of Test Reports for tested samples
6.Ability to store test data in files
7.Statistical analysis of test samples
8.Comparative analysis using Multigraphs

Computerized Spring Testing Machine

Business Type	Manufacturer, Supplier, Retailer
Capacity	300 Kg
Maximum Load Capacity	300 Kgf
Load Range Options	1,2,5,10,25,50 Kg,100 Kg, 300 Kg
Units of Measurement	Lb/ Kgf (gm)/ N
Load Sensor	Suitable Load Cell
Load Resolution	1 Part in 1000 or Better
Load Accuracy	+/- 0.5% of Reading for 2% to 100% Load Capacity

Actuator Drive	Digital Ac Servo Drive with Servo Motor
Test Speed	0.1- 100 Mm/min. with Resolution of 0.01 Mm/min
Length Sensor	Encoder
Length Resolution	0.01mm
Speed Accuracy	Better Than 0.5 %
Test Height	450 Mm, 750mm Max
Width	200 Mm
Operating /test Modes	Operating Modes like Tensile, Compression, Provided with Suitable Grips and Fixtures.
Display	Display Result in Numerical and Graphical Display On Pc Monitor
Units	(metric, Imperial and Si Units)
Power	230v 50 Hz, 1000 Va
Size	1200(h) X 500 (w) X 500(d) Mm Nominal

Application

Automotive Springs
Alloy Springs
Beryllium Copper Springs
Belleville Springs
Disk Springs
Brush Holder Springs
Clock Springs
Clutch Springs
Cold Wound Spring
Compression Springs
Conical Springs
Die Springs
Engine Valve Springs
Extension Springs
Flat Springs Springs
Hair Springs
Phosphor Bronze Springs
Precision Springs
Rubber Springs
Stainless Steel Springs
Tension Springs
Valve Springsbration Absorption Springs
Wire Springs

Servo Hydraulic Computerised Universal Testing Machine

Business Type	Manufacturer, Supplier, Retailer
Load Capacity Options	5 KN/10 KN/25KN/50 KN/100 KN
Dynamic rating	210 Bar supply allowing Dp 70 Bar across the servo valve
Actuator Stroke options	50mm/100 mm/250mm
Load Cell	Suitable range Fatigue type
Load Resolution	At least 1 in 10000 parts
Load Accuracy	+/- 0.5% of Reading.
Length measurement	Linear sensor for actuator travel.

Length Resolution	0.01 mm
Length Accuracy	+/- 0.05 mm
Servo Valve	As per requirement
Actuator	Hydraulic with Servo valve and Servo Cylinder Double Acting Type
Actuator Speed	Programmable from 1 to 500 mm/sec .
Maximum Daylight	600 mm From top of bottom plate to bottom of platen
Column Spacing	Max. upto 500 mm or to suit applicatiion
Standard column length	1000 mm (Different column lengths available on request.)
Operating/Test Modes.	Tensile/ Compression static as well as fatigue
Product Code	KIC-XX-SH

The Kalpak Computerized Servo Hydraulic Universal testing Machine offers ideal solution for dynamic
testing of materials and components over a range upto 50 Hz
The system is free standing type hence does not require a special foundation. The system consists of a sturdy
load frame, with integrally mounted actuator and servo valves, a hydraulic power unit. Test control subsystem
Controller, PC and Kalpak windows based software UTM-TEST-SH for Machine control and data acquisition and
analysis.

Customization:

User can customize the System as per their performance requirements by choosing from a variety of options for
load frame, force capacity, Servo valve flow ratings, and pump capacity.

Choice of Accessories:

We do offer a wide selection of grips, fixtures, extensometers, load cells, and environmental chambers as per
your specific applications.

Advantages

Flexible configuration to meet your specific needs
Advanced state of the art analogue controller
Wide range of material-specific test application software
Dynamic testing capability—up to 50 Hz
Large selection of test accessories, including grips and environmental chambers
Fatigue rated
Height Adjustable Platen to suit test requirement

A variety of optional customized application software packages to suit test requirements

Wide range of load frame force capacities, servo valves, servo cylinders and pump selection are offered to
provide feature rich economic solutions. Also offered selection of grips, fixtures, extensometry, load cells, and
environmental chambers to fine-tune the system to meet your particular requirements.

Load Frame

Free Standing complete with Hydraulic Power pack, Servo Valve, Servo
Cylinder, Two pillar construction with bottom plate mounting of actuator,
Load Cell mounted on the upper Platen, Moving platen coupled to the
servo actuator piston

Hydraulic Power Pack

Capacity Options: 8,20,35 Liters per minute
Fixed/ Variable delivery options
Submerged pump for quiet and noiseless operation
PLC controlled
Visual Indication for Filter Block, Low oil Level, High Oil Level, High Oil temperature, Pump Start, Pump Stop and Emergency Stop Button,.
Off line cooling and filteration system .

Safety Features

Emergency Stop, Pump Start and Pump Stop Buttons, Over Travel Protection by full length adjustable Limit Switches, Electronic Over Load protection max. upto 100% of capacity, High Oil temperature & Low Oil Level indication for alarm annunciation, Filter Block Indication, Motor overload safety

Software for Analysis &
Control

Kalpak UTM ServoTEST-C is a Windows based software for Control of
Computerised Servo Hydraulic UTM, On line Data Acquisition to PC as well
as Data Analysis. It offers User friendly features such as:

Real time display of Test data, Test Curves
Data analysis:
Software Pass word protection
Easy Test Data saving as EXCEL/ACCESS files to retrieve and view stored past data like Product, Test, Batch details and test data. User can feed / Program parameters like Date, User Name, Material Details and Specifications, Sample Size, Units of measurement ,Test Selection, Parameter, Batch No., etc.
Easily accessible file system to retrieve and view stored past data like Product, Test, Batch details and test data.

Request to Call

Pull Off Testing Machine

Business Type	Manufacturer, Supplier, Retailer
Load Cell Capacity	0 to 50 KN
Drive	Ac Motor 3 Phase, 415V AC with VFD
Rate of Loading (Motor Speed)	10 to 100 mm / min
Horizontal Clearance	500 mm
Vertical Clearance	100 mm
Max. Platen Travel	100 mm
Power Supply	415V AC, 3 Phase

Output Supply	230V AC
Size	1200 (H) x 500 (W) x 400 (D) Nominal

Pull Off Tester is very useful for Testing of Pull Out Force required to disassemble the component & calculate the Maximum Pull Out Force required.

This Pull Off Tester is consists of Electronic Controller, Upper Platen, Load cell and Loading Screw Jack with Mechanical Drive

Applications :

Electronic Controller : Electronic Controller is used to support the Upper Platen & Loading Screw Jack. It consist of Load Indicator to indicate current during testing as well as hold Maximum Load, Load/Unload Switches and potentiometer for speed setting. While the Load is Overloaded then Pull Off Tester displays Overload Signal & Buzzer gets ON.

Upper Platen : Upper Platen is mounted on two Guide Rods. The Height of the Platen is Adjustable. Load Cell is fixed on the Platen.
Load Cell : Load cell with Maximum capacity up to 5 Tons measures the applied Load.
Loading Screw Jack : Loading Screw Jack is used to Load as well as to unload the Sample. It can be moved in Upward & Downward Direction.

Request to Call

Dry Air Leak Testing Machine

Business Type	Manufacturer, Supplier, Retailer
Defense and Aerospace	Fuel Tanks, Valve Assemblies, Wave Guides
Medical	Containers, Catheters, Anesthetic and IV systems, Filters
Food and Pharmaceuticals	Packing Tins, Bottles, Plastic Jars, Cookers, Boilers, Vacuum Flasks, Aerosol Cans, Containers
Technology	Vacuum Based
Test Pressure	Up to 760 mm Hg
Leak Measurement	1mBar above
Accuracy	1: 4000 parts

The Major Benefits of these instruments are

Fully programmable test pressure limits, allowable leak rate,
test cycle times to suit individual application.
Short testing time.
Low investment and running cost.
Objective and quantified statement of quality with GO-NO GO
results.
Sufficient accuracy.
User friendly and fully automatic machine with/ without
pneumatic / hydraulic fixtures can be provided.

Features

Process control and statistical calculations
Remote computer controlled programming and execution.
Statistical process control software for use on PC.
Bi- directional Interface to communicate with other devices
Interface with machine control and highways.
Customized Manual/ Pneumatic or hydraulic Clamping/Sealing Test fixtures.

Automotive
Air Brake Circuit, Ball Valve Casing, Bellows Seal, Brake Accumulator, Brake Circuit, Brake fluid reservoir, Brake master cylinder, Camshaft Cover, Castings, Clutch Master, Clutch Housing, Cylinder Block, Differential, Engine Block, Engine Combustion Chamber, Engine Cover, Exhaust Manifold, Exhaust Pipe, Fuel float, Fuel injector, Fuel Nozzle, Gear Box Housing, Heater Core, High and Low Pressure fuel Circuit, Injection fuel circuit, Intake manifold, Intake Valve, Manual Transmission, Muffler Oil Circuit, Oil Heater, Oil Manifold, Piston, Power Steering Reservoir, Pump Housing, Silencer, Shock Absorber, Hydraulic, Spiral wound gaskets for camshaft, Camshaft, Cylinder Head, Engine, Steering Box( Hydraulic), Supercharger, Tank Fluid Circuit, Throttle Body, Transfer Case, Turbo Compressor, Washer Fluid reservoir.

Automotive Components
Air Filter, Battery, Carburetor, Catalytic Converter, Diesel Filter, Diesel Injector, Flow Control Valve, Fuel Cap, Fuel Filter, Fuel Gauge, Fuel Pump, Fuel Tank, Gas tank, Gear Box, Heat Exchange, Horn, Hydraulic Pump, Oil Cooler, Oil Filter, Oil Gauge, Oil Pressure Switch, Oil Pump, Power Steering Pump, Pressure Relief Valve, Pneumatic Spring, Radiator, Rubber Hose, Shock Absorber, Spark Plug, Tank, Fuse Box, Fuel Circuit, Thermostat, Vacuum Solenoid, Water Fluid Pump, Water Pump

Engineering
Valves, Seated Assemblies, Pumps, Hydraulic Systems, Refrigerant Systems, Castings, Heat Exchangers, Radiators, Aerosol Cans

Customization
We can develop complete turnkey leak test solutions for your applications using our engineering expertise in application of leak detection techniques, Design of Electrical and Electronics circuitry, Pneumatic and Hydraulic Clamping/ Sealing Fixtures/ PLC based programmable loading and Unloading Systems

Computerized Universal Testing Machine

Business Type	Manufacturer, Supplier, Retailer
Maximum capacity	1 KN
Maximum Load Capacity Options	10 N, 50 N, 100 N, 250 N, 500 N, 1000 N
No. of Load Cells Up to	16
Ball Screw	Single Ball Screw with bellows
Mounting	Table Mount
Load Resolution	0.01%
Load Accuracy	+/-0.5% of Reading over 2% to 98 % capacity, Traceable to NABL Standards

Length Resolution	For Crosshead Travel 0.01mm
Length Accuracy	0.1mm
Cross head Speed	Maximum Up to 1000mm/Min
Speed Resolution	Min. up to 0.01mm
Cross head Travel	350/500/800/1000 as per requirement.
Min. Distance between Grips	0 mm
Side Clearance	Unlimited
Front to back clearance	80 mm
Actuator Drive	Digital AC Servo Drive with Servo Motor
Optional Accessories	Extensometers, Additional Load Cells, Hot Air circulation Chamber.
Units	Metric, Imperial & SI User Programmable
Power Supply	220 Vac, 50 Hz, 500 VA
Size	1250 (H) x 550 (W) x 450 (D) Nominal
Loading Frame	Powder coated with compact footprint with Table Mount.
Drive Mechanism	Precision zero backlash Single Ball Screw driven by variable speed ac servo drive
Testing Area	Single Space/ Dual space with interchangeable Load Cells.
Control Mechanism	Through PC.
Display	LCD Monitor
Product Code	KIC-1-XXX-C

Control Mechanism
Computerized Controller with dedicated software, .Add on cards, for control in both Auto & Manual mode

PC Configuration
Pentium IV 2.6 GHz, with 52X CD-R/RW, 256MB RAM, 40GB HDD. Mouse, Keyboard, 1 SERIAL COM port, 2 USB ports, 1 printer port, with WINDOWS XP professional preloaded

Grips & Fixtures
Mechanical/Pneumatic Wedge Grips, Screw Type Grip, Eccentric Roller, Compression Plates, 3 point bending fixture, Peel test 90/180 Degree Fixture, Lateral Nail Withdrawal fixture, Fixtures for Flexural test, Shear Test, Adhesion/Bonding Strength etc.

Mechanical Tests Supported

Tensile
Compression
Tear
Shear
Peel
Extraction
Puncture
Friction
Flexure
Insertion
Bend
Adhesion